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Position-varying surface roughness prediction method considering compensated acceleration in milling of thin-walledworkpiece

《机械工程前沿（英文）》 2021年 第16卷 第4期   页码 855-867 doi: 10.1007/s11465-021-0649-z

摘要： Machined surface roughness will affect parts’ service performance. Thus, predicting it in the machining is important to avoid rejects. Surface roughness will be affected by system position dependent vibration even under constant parameter with certain toolpath processing in the finishing. Aiming at surface roughness prediction in the machining process, this paper proposes a position-varying surface roughness prediction method based on compensated acceleration by using regression analysis. To reduce the stochastic error of measuring the machined surface profile height, the surface area is repeatedly measured three times, and Pauta criterion is adopted to eliminate abnormal points. The actual vibration state at any processing position is obtained through the single-point monitoring acceleration compensation model. Seven acceleration features are extracted, and valley, which has the highest R-square proving the effectiveness of the filtering features, is selected as the input of the prediction model by mutual information coefficients. Finally, by comparing the measured and predicted surface roughness curves, they have the same trends, with the average error of 16.28% and the minimum error of 0.16%. Moreover, the prediction curve matches and agrees well with the actual surface state, which verifies the accuracy and reliability of the model.

关键词： surface roughness prediction     compensated acceleration     milling     thin-walled workpiece    

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Fixturing technology and system for thin-walled parts machining: a review

《机械工程前沿（英文）》 2022年 第17卷 第4期 doi: 10.1007/s11465-022-0711-5

摘要： During the overall processing of thin-walled parts (TWPs), the guaranteed capability of the machining process and quality is determined by fixtures. Therefore, reliable fixtures suitable for the structure and machining process of TWP are essential. In this review, the key role of fixtures in the manufacturing system is initially discussed. The main problems in machining and workholding due to the characteristics of TWP are then analyzed in detail. Afterward, the definition of TWP fixtures is reinterpreted from narrow and broad perspectives. Fixture functions corresponding to the issues of machining and workholding are then clearly stated. Fixture categories are classified systematically according to previous research achievements, and the operation mode, functional characteristics, and structure of each fixture are comprehensively described. The function and execution mode of TWP fixtures are then systematically summarized and analyzed, and the functions of various TWP fixtures are evaluated. Some directions for future research on TWP fixtures technology are also proposed. The main purpose of this review is to provide some reference and guidance for scholars to examine TWP fixtures.

关键词： thin-walled part (TWP)     fixture     machining     fixture categories     fixture function    

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An analytical method for calculating torsional constants for arbitrary complicated thin-walled cross-sections

DU Baisong, GE Yaojun, ZHOU Zheng

《结构与土木工程前沿（英文）》 2007年 第1卷 第3期   页码 293-297 doi: 10.1007/s11709-007-0038-7

摘要： In this paper, an analytical method is proposed for calculating torsional constants for complicated thin-walled cross-sections with arbitrary closed or open rib stiffeners. This method uses the free torsional theory and the principle of virtual work to build governing equilibrium equations involving unknown shear flows and twisting rate. After changing the form of the equations and combining these two unknowns into one, torsional function, which is a function of shear flow, shear modulus, and twisting rate, is included in the governing equations as only one of the unknowns. All the torsional functions can be easily obtained from these homogeneous linear equations, and torsional constants can be easily obtained from the torsional functions. The advantage of this method is that we can easily and directly obtain torsional constants from the torsional functions, rather than the more sophisticated shear flow and twisting rate calculations. Finally, a complicated thin-walled cross-section is given as a valid numerical example to verify the analytical method, which is much more accurate and simpler than the traditional finite element method.

关键词： homogeneous     complicated thin-walled     numerical example     advantage     torsional function    

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A study on bearing characteristic and failure mechanism of thin-walled structure of a prefabricated subway

Lianjin TAO; Cheng SHI; Peng DING; Sicheng LI; Shang WU; Yan BAO

《结构与土木工程前沿（英文）》 2022年 第16卷 第3期   页码 359-377 doi: 10.1007/s11709-022-0816-2

摘要： In order to study the bearing performance of a new type of prefabricated subway station structure (PSSS), firstly, a three-dimensional finite element model of the PSSS was established to study the nonlinear mechanics and deformation performance. Secondly, the bearing mechanism of a PSSS was investigated in detail. Finally, the development law of damages to a thin-walled prefabricated component and the failure evolution mechanism of a PSSS were discussed. The results showed that this new type of the PSSS had good bearing capacity. The top arch structure was a three-hinged arch bearing system, and the enclosure structure and the substructure were respectively used as the horizontal and vertical support systems of the three-hinged arch structure to ensure the integrity and stability of the overall structure. Moreover, the tongue-and-groove joints could effectively transmit the internal force between the components and keep the components deformed in harmony. The rigidity degradation of the PSSS caused by the accumulation of damages to the spandrel, hance, arch foot, and enclosure structure was the main reason of its loss of bearing capacity. The existing thin-walled components design had significant advantages in weight reduction, concrete temperature control, components hoisting, transportation and assembly construction, which achieved a good balance between safety, usability and economy.

关键词： prefabricated subway station     thin-walled components     finite element analysis     bearing characteristic     failure mechanism    

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Stability analysis of large diameter thin-walled tube beam-columns

PAN Hanming, GUO Yanlin, LIANG Shuo, PEI Shengxing, LIANG Weisheng, WANG Lewen

《结构与土木工程前沿（英文）》 2008年 第2卷 第2期   页码 123-132 doi: 10.1007/s11709-008-0017-7

摘要： Based on a blind spot in the current design standard of steel structures, the large diameter thin-walled tube beam-columns are analyzed using nonlinear finite element method in this paper. The influence of several factors on stability capacity of the large diameter thin-walled tube beam-columns is taken into account. Thus, according to the correlative design standard of steel structures, and on the basis of the numerical analytical results by the finite element methods, the calculation formulas of the stability bearing capacity are presented for beam-column members of the large diameter thin-walled tubes. Three tests of thin-walled steel tube beam-columns were reported. Test results for deformations and ultimate strength are found to be in a good agreement with the corresponding values predicted by the calculation formulas, and the proposed methods can be used in design practice.

关键词： ultimate strength     nonlinear     numerical analytical     diameter thin-walled     practice    

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Mechanics analysis of thin-walled box continuous girder with variable cross-sections in considering effect

Yuji CHEN, Qizhi LUO,

《结构与土木工程前沿（英文）》 2009年 第3卷 第4期   页码 352-356 doi: 10.1007/s11709-009-0057-7

摘要： In order to study the mechanics behavior of a thin-walled box continuous girder with variable cross-sections, using potential variation theories, considering the effect of shear lag of flange’s stress and the nonlinear geometry of vertical displacement, and evolving five generalized displacements with the spline function, the large deflection problem of the thin-walled box continuous girder with variable cross-section was transformed to a nonlinear algebraic equation, which was solved using the Newton-Raphon iterative method. The results of the calculation show that different shear lag warp functions to the cantilever, top and bottom plate should be taken to analyze the mechanics behavior of the thin-walled box continuous girder reliably. The thin-walled box continuous girder with variable cross-sections has more reasonable stress state and is more adaptable for the longitudinal change of internal forces than that with equal cross-sections. The effect of large deflection on the stress and displacement of the thin-walled box continuous girder with variable cross-sections depends on the values of the load.

关键词： thin-walled box girder with variable cross-sections     potential variational theory     shear lag     large deflection problem    

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hybrid deep learning model for robust prediction of the dimensional accuracy in precision milling of thin-walled

《机械工程前沿（英文）》 2022年 第17卷 第3期 doi: 10.1007/s11465-022-0688-0

摘要： The use of artificial intelligence to process sensor data and predict the dimensional accuracy of machined parts is of great interest to the manufacturing community and can facilitate the intelligent production of many key engineering components. In this study, we develop a predictive model of the dimensional accuracy for precision milling of thin-walled structural components. The aim is to classify three typical features of a structural component—squares, slots, and holes—into various categories based on their dimensional errors (i.e., “high precision,” “pass,” and “unqualified”). Two different types of classification schemes have been considered in this study: those that perform feature extraction by using the convolutional neural networks and those based on an explicit feature extraction procedure. The classification accuracy of the popular machine learning methods has been evaluated in comparison with the proposed deep learning model. Based on the experimental data collected during the milling experiments, the proposed model proved to be capable of predicting dimensional accuracy using cutting parameters (i.e., “static features”) and cutting-force data (i.e., “dynamic features”). The average classification accuracy obtained using the proposed deep learning model was 9.55% higher than the best machine learning algorithm considered in this paper. Moreover, the robustness of the hybrid model has been studied by considering the white Gaussian and coherent noises. Hence, the proposed hybrid model provides an efficient way of fusing different sources of process data and can be adopted for prediction of the machining quality in noisy environments.

关键词： precision milling     dimensional accuracy     cutting force     convolutional neural networks     coherent noise    

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复杂曲面薄壁构件流体压力成形理论与技术研究进展 Review

苑世剑

《工程（英文）》 2021年 第7卷 第3期   页码 358-366 doi: 10.1016/j.eng.2020.08.014

摘要：

 面向航空航天、汽车和高速列车等工业领域迫切需求的管、板和壳三类典型结构以及难变形材料构件，新一代流体压力成形技术得到迅速发展。本文系统介绍了管类构件低载荷液压成形、板类构件双向加压成形、椭球壳体无模液压成形和难变形材料双调热介质成形理论与工艺的最新研究进展，重点阐述了变形行为、应力调控、缺陷控制和典型应用。此外，本文还展望了流体压力成形技术的未来发展方向，包括超大尺度非均质构件超低载荷成形、金属间化合物和高熵合金构件精密成形、智能化流体压力成形工艺与装备，以及非均质强各向异性薄壳的精确有限元仿真。

关键词： 流体压力成形     液压成形     热介质压力成形     薄壁构件     应力状态    

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超大型薄壁沉井钢壳加工和精度控制

彭武,林帆,赵强,马建磊

《中国工程科学》 2010年 第12卷 第4期   页码 21-24

摘要：

论述了对泰州长江公路大桥超大型薄壁钢壳沉井加工工艺和焊接工艺的合理选择，针对钢壳沉井外形尺寸大、壁薄的特点，采用了合理的焊接、拼装方法，使单元件加工、各单元件组装和整体拼装过程的精度，以及对薄壁钢板的焊接和防变形的精度得到有效控制，从而保证加工质量。

关键词： 超大型薄壁     钢壳沉井     加工     精度控制    

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Determination of the feasible setup parameters of a workpiece to maximize the utilization of a five-axis

Aqeel AHMED, Muhammad WASIF, Anis FATIMA, Liming WANG, Syed Amir IQBAL

《机械工程前沿（英文）》 2021年 第16卷 第2期   页码 298-314 doi: 10.1007/s11465-020-0621-3

摘要： The machining industry must maximize the machine tool utilization for its efficient and effective usage. Determining a feasible workpiece location is one of the significant tasks performed in an iterative way via machining simulations. The maximum utilization of five-axis machine tools depends upon the cutting system’s geometry, the configuration of the machine tool, and the workpiece’s location. In this research, a mathematical model has been developed to determine the workpiece’s feasible location in the five-axis machine tool for avoiding the number of iterations, which are usually performed to eliminate the global collision and axis limit errors. In this research, a generic arrangement of the five-axis machine tool has been selected. The mathematical model of post-processor has been developed by using kinematic modeling methods. The machine tool envelopes have been determined using the post-processor and axial limit. The tooltip reachable workspace is determined by incorporating the post-processor, optimal cutting system length, and machining envelope, thereby further developing an algorithm to determine the feasible workpiece setup parameters accurately. The algorithm’s application has been demonstrated using an example. Finally, the algorithm is validated for feasible workpiece setup parameters in a virtual environment. This research is highly applicable in the industry to eliminate the number of iterations performed for the suitable workpiece setup parameters.

关键词： workpiece setup parameter     five-axis     space utilization     setup parameters     machine tool    

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Relative vibration identification of cutter and workpiece based on improved bidimensional empirical mode

Jiasheng LI, Xingzhan LI, Wei WEI, Pinkuan LIU

《机械工程前沿（英文）》 2020年 第15卷 第2期   页码 227-239 doi: 10.1007/s11465-020-0587-1

摘要： In the process of cutting, the relative vibration between the cutter and the workpiece has an important effect on the surface topography. In this study, the bidimensional empirical mode decomposition (BEMD) method is used to identify such effect. According to Riesz transform theory, a type of isotropic monogenic signal is proposed. The boundary data is extended on the basis of a similarity principle that deals with serious boundary effect problem. The decomposition examples show that the improved BEMD can effectively solve the problem of boundary effect and decompose the original machined surface topography at multiple scales. The characteristic surface topography representing the relative vibration between the cutter and the workpiece through feature identification is selected. In addition, the spatial spectrum analysis of the extracted profile is carried out. The decimal part of the frequency ratio that has an important effect on the shape of the contour can be accurately identified through contour extraction and spatial spectrum analysis. The decomposition results of simulation and experimental surface morphology demonstrate the validity of the improved BEMD algorithm in realizing the relative vibration identification between the cutter and the workpiece.

关键词： bidimensional empirical mode decomposition     spatial spectrum analysis     boundary effect     vibration identification     surface topography    

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Adsorption of toluene, ethylbenzene and xylene isomers on multi-walled carbon nanotubes oxidized by different

Fei YU, Jie MA, Yanqing WU

《环境科学与工程前沿（英文）》 2012年 第6卷 第3期   页码 320-329 doi: 10.1007/s11783-011-0340-4

摘要： Multi-walled carbon nanotubes (MWCNTs) were fabricated and oxidized by different concentrations of sodium hypochlorite (NaOCl) solutions. The untreated MWCNTs and modified MWCNTs were employed as adsorbents to study their characterizations and adsorption performance of toluene, ethylbenzene and xylene isomers (TEX) in an aqueous solution. The physicochemical properties of MWCNTs were greatly affected after oxidation, which influences TEX adsorption capacity. The 3% NaOCl-oxidized MWCNTs shows the greatest enhancement in TEX adsorption, followed by the 30% NaOCl. More interestingly, the 15% NaOCl-oxidized MWCNTs has lower adsorption capacities than untreated MWCNTs. The adsorption mechanism of TEX on treated MWCNTs is attributed to the combined action of hydrophobic interaction, π-π bonding interaction between the aromatic ring of TEX and the oxygen-containing functional groups of MWCNTs and electrostatic interaction. 3% NaOCl solution could not only introduce much oxygen-containing functional groups on MWCNTs, but also lead to less damage for the pore structure. This suggests that the CNTs-3% NaOCl is efficient adsorbent for TEX and that they may possess good potential for TEX removal in wastewater treatment.

关键词： adsorption     toluene     ethylbenzene and xylene isomers (TEX)     multi-walled carbon nanotube     surface oxidation    

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Improvement in growth yield of single-walled carbon nanotubes with narrow chirality distribution by pulse

Bin Xu, Toshiro Kaneko, Toshiaki Kato

《化学科学与工程前沿（英文）》 2019年 第13卷 第3期   页码 485-492 doi: 10.1007/s11705-019-1831-2

摘要： A pulse plasma chemical vapor deposition (CVD) technique was developed for improving the growth yield of single-walled carbon nanotubes (SWNTs) with a narrow chirality distribution. The growth yield of the SWNTs could be improved by repetitive short duration pulse plasma CVD, while maintaining the initial narrow chirality distribution. Detailed growth dynamics is discussed based on a systematic investigation by changing the pulse parameters. The growth of SWNTs with a narrow chirality distribution could be controlled by the difference in the nucleation time required using catalysts comprising relatively small or large particles as the key factor. The nucleation can be controlled by adjusting the pulse on/off time ratio and the total processing time.

关键词： single-walled carbon nanotubes     chirality-controlled synthesis     pulse plasma chemical vapor deposition    

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Elastic analysis of heterogeneous thick-walled spherical pressure vessels with parabolic varying properties

Keyhan KARAMI, Majid ABEDI, Mohammad ZAMANI NEJAD, Mohammad Hassan LOTFIAN

《机械工程前沿（英文）》 2012年 第7卷 第4期   页码 433-438 doi: 10.1007/s11465-012-0336-1

摘要：

On the basis of plane elasticity theory (PET), the displacement and stress components in a thick-walled spherical pressure vessels made of heterogeneous materials subjected to internal and external pressure is developed. The mechanical properties except the Poisson’s ratio are assumed to obey the parabolic variations throughout the thickness. Effect of material inhomogeneity on the elastic deformations and stresses is investigated. The analytical solutions and the solutions carried out through the FEM have a good agreement. The values used in this study are arbitrary chosen to demonstrate the effect of inhomogeneity on displacements, and stresses distributions.

关键词： thick-walled spherical vessels     heterogeneous materials     FGM     FEM     parabolic varying properties    

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Vibration analysis of multi-walled carbon nanotubes embedded in elastic medium

Pattabhi R. BUDARAPU,Sudhir Sastry YB,Brahmanandam JAVVAJI,D. Roy MAHAPATRA

《结构与土木工程前沿（英文）》 2014年 第8卷 第2期   页码 151-159 doi: 10.1007/s11709-014-0247-9

摘要： We propose a method to estimate the natural frequencies of the multi-walled carbon nanotubes (MWCNTs) embedded in an elastic medium. Each of the nested tubes is treated as an individual bar interacting with the adjacent nanotubes through the inter-tube Van der Waals forces. The effect of the elastic medium is introduced through an elastic model. The mathematical model is finally reduced to an eigen value problem and the eigen value problem is solved to arrive at the inter-tube resonances of the MWCNTs. Variation of the natural frequencies with different parameters are studied. The estimated results from the present method are compared with the literature and results are observed to be in close agreement.

关键词： natural frequencies     multi-walled carbon nanotubes (MWCNTS)     elastic medium    

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标题 作者 时间 类型 操作

Position-varying surface roughness prediction method considering compensated acceleration in milling of thin-walledworkpiece

期刊论文

Fixturing technology and system for thin-walled parts machining: a review

期刊论文

An analytical method for calculating torsional constants for arbitrary complicated thin-walled cross-sections

DU Baisong, GE Yaojun, ZHOU Zheng

期刊论文

A study on bearing characteristic and failure mechanism of thin-walled structure of a prefabricated subway

Lianjin TAO; Cheng SHI; Peng DING; Sicheng LI; Shang WU; Yan BAO

期刊论文

Stability analysis of large diameter thin-walled tube beam-columns

PAN Hanming, GUO Yanlin, LIANG Shuo, PEI Shengxing, LIANG Weisheng, WANG Lewen

期刊论文

Mechanics analysis of thin-walled box continuous girder with variable cross-sections in considering effect

Yuji CHEN, Qizhi LUO,

期刊论文

hybrid deep learning model for robust prediction of the dimensional accuracy in precision milling of thin-walled

期刊论文

复杂曲面薄壁构件流体压力成形理论与技术研究进展

苑世剑

期刊论文

超大型薄壁沉井钢壳加工和精度控制

彭武,林帆,赵强,马建磊

期刊论文

Determination of the feasible setup parameters of a workpiece to maximize the utilization of a five-axis

Aqeel AHMED, Muhammad WASIF, Anis FATIMA, Liming WANG, Syed Amir IQBAL

期刊论文

Relative vibration identification of cutter and workpiece based on improved bidimensional empirical mode

Jiasheng LI, Xingzhan LI, Wei WEI, Pinkuan LIU

期刊论文

Adsorption of toluene, ethylbenzene and xylene isomers on multi-walled carbon nanotubes oxidized by different

Fei YU, Jie MA, Yanqing WU

期刊论文

Improvement in growth yield of single-walled carbon nanotubes with narrow chirality distribution by pulse

Bin Xu, Toshiro Kaneko, Toshiaki Kato

期刊论文

Elastic analysis of heterogeneous thick-walled spherical pressure vessels with parabolic varying properties

Keyhan KARAMI, Majid ABEDI, Mohammad ZAMANI NEJAD, Mohammad Hassan LOTFIAN

期刊论文

Vibration analysis of multi-walled carbon nanotubes embedded in elastic medium

Pattabhi R. BUDARAPU,Sudhir Sastry YB,Brahmanandam JAVVAJI,D. Roy MAHAPATRA

期刊论文